At MMI Industrial & Steel, we take pride in our role as a trusted partner in the high-tech industrial services space. Since 2021, we have been collaborating with Marketech International Corp at the Taiwan Semiconductor Manufacturing Company (TSMC) project in north Phoenix. In one of our most recent projects at the site, we provided comprehensive logistical support for the transport and installation of microchip-related equipment. Under the expert guidance of Dan Burch, our Vice President of High Tech and Industrial Services, this project showcased our ability to handle complex and high-risk industrial tasks with precision and efficiency.
This TSMC site project involved the intricate process of transporting and installing sensitive microchip-related equipment. Our primary responsibility was to ensure the safe and timely handling and installation of this critical equipment, which will be vital to TSMC’s operations. It required meticulous planning, coordination, and execution to meet the high standards expected in the semiconductor industry.
Project Goals
The goals of this project were clear and straightforward:
- Safe Handling and Installation: To ensure that all equipment was handled with the utmost care to avoid any damage.
- Timely Execution: To complete the installation within the agreed timeframe.
- Budget Adherence: To manage the project within the allocated budget, avoiding any unforeseen costs.
Project Timeline and Budget
The timeline for this project was carefully structured to allow for thorough planning, execution, and post-installation checks. The budget was meticulously calculated, allowing for the acquisition and use of specialized equipment, labor costs, and contingency provisions for any unexpected challenges.
Materials, Tools, and Technology Utilized
To achieve our project goals, we employed a range of specialized materials, tools, and technologies:
- Forklifts: Essential for the heavy lifting and transport of equipment.
- Equipment Skates: Used to move heavy machinery smoothly and safely.
- Laser Alignment Equipment: Ensured precise placement and alignment of the equipment.
- Epoxy Anchoring Equipment: Provided secure anchoring of equipment to the facility floor, crucial for stability.
Challenges and Solutions
Rigging and Handling of Top-Heavy Tanks
One of the most significant challenges we faced was the rigging and handling of top-heavy tanks. These tanks posed a high risk due to their weight distribution, which could lead to instability during transport and installation.
Solution: Detailed Work Plan and Rigging Plan
To mitigate this risk, we developed a detailed work plan that included an equipment rigging plan. This plan outlined every step of the handling process, specifying the equipment and techniques to be used at each stage. By clearly defining these procedures, we were able to minimize the risk of accidents.
High-Risk Activities
High-risk activities, particularly those involving heavy lifting and precise placement, were another major challenge. These activities required careful coordination and continuous monitoring to ensure safety and accuracy.
Solution: Clear Communication and Continuous Monitoring
To address this, we established a thorough communication protocol between the supervision team and the craft workers. Prior to handling any equipment, supervisors conducted briefings to ensure that all team members were aware of their roles and the specific risks involved. Additionally, continuous monitoring by the supervision team allowed for real-time adjustments and interventions, ensuring that the work plan was adhered to meticulously.
The successful completion of the TSMC site project stands as one of the many examples MMI Industrial & Steel's expertise and commitment to excellence in high-tech industrial services. Through strategic planning, the use of advanced tools and technologies, and a strong focus on safety and communication, we were able to overcome significant challenges and deliver outstanding results. This project not only highlights our capabilities but also reinforces our position as a reliable partner for complex industrial projects. We look forward to continuing our tradition of excellence in future collaborations.
For more information on our services and other successful projects, visit our website or contact our team directly. MMI Industrial & Steel – where precision meets reliability.